Modular installation
Highly efficient, safe, and convenient

Our aluminum alloy structure employs an advanced modular design, with all components prefabricated in the factory. On-site assembly is straightforward, significantly improving installation efficiency and reducing construction risks.

Modular installation

Modular installation is an advanced construction method that breaks down entire structures into standardized modules. These modules are prefabricated in factories and transported to sites for assembly. This approach offers significant advantages over traditional on-site construction. Our aluminum alloy structures feature modular designs, with all components precision-machined and quality-inspected in factories to ensure accuracy and quality for each module. On-site installation simply involves assembling components according to design drawings, greatly streamlining the construction process.

  • Factory prefabricated, quality controlled

  • Weld-free design

  • Reduce the amount of on-site work

  • Reduce construction risks

Modular Installation Process

Our modular installation process is meticulously designed to ensure every step is efficient, precise, and safe.

1

Design and Planning

Conduct detailed design based on project requirements, develop a modular decomposition plan and installation schedule.

2

Factory prefabrication

Precise machining and quality inspection of modular components are conducted at the factory to ensure each component meets design specifications.

3

Transportation and Delivery

Safely transport the prefabricated modules to the construction site, ensuring they arrive intact.

4

On-site assembly

Assemble the modules according to the installation plan, using specialized connectors to ensure structural stability.

Precision Installation Management

We employ an advanced project management system to meticulously oversee the entire installation process, ensuring every step is executed strictly according to plan.

Application of BIM Technology

Utilize Building Information Modeling (BIM) technology for virtual installation simulations to optimize installation processes and identify potential issues in advance.

Specialized installation equipment

Use specialized installation equipment and tools to enhance installation precision and efficiency, ensuring installation quality.

Professional installation team

Our installation team is professionally trained and possesses extensive experience in modular installations, ensuring a safe and efficient installation process.

Advantages of modular installation technology

Significantly shorten the construction period

Modular installation reduces on-site construction time by over 60%. Factory prefabrication and on-site preparation can proceed concurrently, significantly accelerating project progress.

Improve construction quality

Factory prefabrication ensures a controlled environment, high machining precision, and rigorous quality inspection, guaranteeing each module meets design specifications and minimizing on-site construction errors.

Reduce safety risks

Reduce the volume of on-site high-altitude work and welding operations, lower construction safety risks, and enhance workplace safety.

Reduce costs

Shortening construction schedules, reducing on-site labor, minimizing material waste, and lowering maintenance costs can collectively save 15-20% in overall project expenses.

Environmentally sustainable

Factory prefabrication reduces on-site noise, dust, and waste. Modular design facilitates future maintenance and retrofitting, with materials being recyclable.

Easy to expand and modify

Modular design facilitates future expansion and retrofitting, allowing flexible structural adjustments based on production requirements while reducing modification complexity and costs.

Compared to traditional installation methods

Modular installation has significant advantages over traditional installation methods, and the table below provides a detailed comparison of the various indicators of the two methods.

comparison items Traditional Installation Modular installation Advantages

Installation cycle

6–12 months

2–4 months

Reduced by more than 60%

On-site workload

a large number

a small amount

Reduce by more than 80%

Welding Operations

a large number

None

Eliminate fire hazards

Quality Control

High difficulty, susceptible to environmental factors

Factory controlled environment, stable and reliable

More stable quality

Security Risk

High

Low

Significantly reduce security risks

Cost Control

High difficulty, prone to cost overruns

Accurate budgeting, controllable costs

Cost reduction of over 30%

Post-installation maintenance

Frequent, costly

Fewer, lower cost

Maintenance costs reduced by over 70%

FQA

Modular installation offers advantages over traditional installation methods, including faster setup, lower costs, higher quality, improved safety, and reduced environmental impact. It can significantly enhance project efficiency and economic benefits.

Modular installation time depends on project scale and complexity, typically reducing installation time by over 60% compared to traditional methods. Small projects can be completed within days, while large projects generally take several weeks to months.

Our modular installation employs a rigorous quality control system, encompassing factory prefabrication, stringent quality inspections, professional installation teams, and comprehensive acceptance procedures to ensure every project meets the highest quality standards.

Our products feature a weld-free design, eliminating the risk of sparks generated during welding processes. Additionally, all aluminum alloy materials undergo specialized treatment to maintain surface resistance between 10⁶ and 10⁹ Ω, effectively preventing static electricity buildup. Certified under international explosion-proof standards including ATEX and IECEx, our products ensure safe operation in various hazardous environments.

Yes, our modular structural design accounts for various extreme environmental conditions, including high temperatures, low temperatures, high humidity, and high corrosion. By selecting different aluminum alloy materials and surface treatment processes, our products can withstand temperatures ranging from -40°C to 120°C and various corrosive media environments. Our products have been successfully deployed in diverse extreme environments such as deserts, oceans, and polar regions.

Certainly. We have a professional design team and extensive engineering experience, enabling us to provide customized modular solutions tailored to our clients’ specific requirements. We collaborate closely with clients to gain a thorough understanding of project needs and site conditions, delivering the most suitable design solutions. Whether it involves combining standard products or creating fully customized solutions, we can meet all client needs.

About Us

With over a decade of deep expertise in aluminum structures, we focus on the specialized needs of the petrochemical industry, delivering integrated solutions that combine professional R&D, customized manufacturing, and engineering services.

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