Petrochemical Pipe Gallery System

Specializing in integrated R&D, manufacturing, and installation services for aluminum alloy petrochemical pipe racks. Our lightweight design enhances construction efficiency, while corrosion-resistant properties ensure suitability for harsh environments, delivering green and energy-efficient solutions for petrochemical complexes.

High-quality solutions

Corrosion-resistant and anti-aging

Designed for high-humidity/high-corrosion environments in petrochemical facilities, featuring a special surface coating treatment. Service life exceeds 30 years, significantly reducing maintenance costs.

Lightweight and easy to install

Weighing only one-third of steel structures, no heavy lifting equipment is required. Its modular assembly design boosts construction efficiency by 50%.

Customized Design

We provide integrated solutions from design to installation, tailored to specific requirements for medium type (oil/gas/chemicals), span, and load capacity.

Technical Advantages

Focusing on technological innovation, we are building an industry-leading aluminum alloy petrochemical pipe rack system.

Materials Technology

Premium high-strength corrosion-resistant aluminum alloy profiles (6061-T6, 7075-T6, etc.) feature dual surface treatment of anodizing plus fluorocarbon coating, achieving C5-M corrosion resistance rating for demanding petrochemical environments.

Structural Design

The design employs finite element analysis for optimization, incorporating the load characteristics of petrochemical pipe racks to refine node connections. This achieves a perfect balance between structural lightweighting and high strength, delivering outstanding resistance to wind loads, seismic forces, and settlement.

Construction Technology

Modular prefabrication + on-site assembly approach, featuring standardized interface design that eliminates welding requirements and boosts installation efficiency by over 50%. The lightweight structure enables lifting with compact equipment, reducing construction costs and safety risks.

Application Scenarios

Our aluminum alloy ducting systems are widely used across various scenarios in the petrochemical industry, providing customers with safe and reliable solutions.

refinery

Suitable for pipeline systems in various process units within refineries, including catalytic cracking units, atmospheric and vacuum distillation units, and hydrocracking units, capable of withstanding prolonged exposure to high temperatures, high pressures, and corrosive media.

 

chemical plant

Suitable for various process piping systems in chemical plants, including feedstock conveyance, product discharge, and solvent recovery, it reliably supports pipes of diverse diameters and materials.

oil and gas field

Gathering and transportation pipeline systems for oil and gas fields, including wellheads, gathering stations, processing plants, and other facilities, are capable of reliable operation in harsh environments such as deserts, Gobi regions, and plateaus.

Offshore platform

Various piping systems suitable for offshore oil platforms, including production pipelines, utility pipelines, fire protection pipelines, etc., capable of withstanding harsh conditions such as seawater corrosion and wave impact.

Storage Tank Area

Suitable for the inlet and outlet pipeline systems in tank farms, including crude oil storage tanks, refined oil storage tanks, chemical feedstock storage tanks, etc., providing stable and reliable pipeline support.

Long-distance pipeline

The pipeline system for long-distance pipelines, including terminal stations, compressor stations, and transfer stations, is designed to adapt to diverse topographical and climatic conditions.

Safety Features

The aluminum alloy pipe rack system incorporates multiple safety designs to ensure safe and reliable operation in the flammable and explosive environments of the petrochemical industry.
Fire and Explosion Protection Design

The aluminum alloy duct system incorporates built-in fire-retardant cores with a flame-blocking speed of up to 1605 m/s, effectively preventing flame propagation along pipelines and complying with the GB 3836 national standard. Additionally, the system utilizes fire-resistant coatings and fireproof wrapping materials to enhance overall fire protection performance.

Anti-static design

Aluminum alloy possesses excellent electrical conductivity, effectively dissipating static electricity to prevent safety hazards caused by static buildup. The system incorporates a reliable grounding device with ground resistance <10Ω, ensuring safe operation in high-risk work areas.

Structural Safety Design

The system employs finite element analysis for structural design, ensuring structural safety under various load conditions. Aluminum alloy materials offer an excellent strength-to-weight ratio and high toughness, enabling them to withstand diverse loads including seismic forces, wind loads, and snow loads.

Monitoring and Early Warning System

The system can be equipped with sensors for temperature, pressure, vibration, and other parameters to monitor pipeline operational status in real time. Through intelligent analysis algorithms, it enables fault early warning and predictive maintenance, enhancing system safety and reliability.

Leak-proof design

The system employs connection methods with excellent sealing performance, including flange connections and compression fittings, to ensure the integrity of the piping system. Additionally, the system incorporates leak collection and treatment devices to effectively control leakage risks.

Personnel Safety Protection

The system design incorporates comprehensive safety protection features, including guardrails, platforms, and ladders, to ensure operator safety. Additionally, the system surfaces are treated with anti-slip coatings to enhance personnel safety in wet conditions.

Technical Specifications

The aluminum alloy duct system offers outstanding technical performance, meeting the operational requirements of various conditions in the petrochemical industry.

Structural Performance Parameters

Maximum span ：                                                          20 meters
Maximum load：                                                             50kN/m
Seismic Resistance Grade ：                                          Level 8
Wind Resistance Rating：                                              Grade 12
Design Temperature Range：                               -40℃ ~ 200℃
Service life：                                                                    20 years

Safety Performance Parameters

Fire-retardant speed：                                      1605m/s
Ground resistance：                                           < 10Ω
Fire rating：                                                          Grade A
Explosion-proof rating:                                    Exia IIC T6
Corrosion Resistance Rating:             C5 level（ISO 12944）
Surface treatment：          Anodizing + Fluorocarbon Coating

Customer Reviews

Our client’s evaluation of the aluminum alloy pipe gallery system.

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“The aluminum alloy duct system is extremely easy to install, significantly reducing our construction timeline. With stable operation and low maintenance costs, it is the ideal choice for our refinery upgrade.”

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“In harsh environments like offshore platforms, the corrosion resistance of aluminum alloy pipe rack systems proves exceptionally outstanding. The system’s lightweight design and ease of installation significantly reduce our construction challenges.”

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“We are highly satisfied with the safety performance of the aluminum alloy duct system. Its comprehensive fireproof, explosion-proof, and anti-static design provides reliable safety assurance for our chemical plant.”

About Us

With over a decade of deep expertise in aluminum structures, we focus on the specialized needs of the petrochemical industry, delivering integrated solutions that combine professional R&D, customized manufacturing, and engineering services.

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